Miniaturization poses significant challenges in connector design and material selection. Unlike large connectors, miniaturized connectors prioritize weight reduction and size reduction. While traditional connector housing materials are inexpensive and versatile, their strength is often significantly reduced when used in thin-walled sections. Thin-walled sections can also cause stress concentration, increasing the risk of failure under load. Other high-strength materials (such as metals) may not be suitable replacements for the traditional engineering plastics for a variety of reasons. Factors to consider include electrical insulation requirements, shape and size, impact/durability, weight, cost, and/or product manufacturability requirements.
Connector Miniaturization: Balancing Strength and Weight
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